Engineering Design

Chuck's engineering design work includes multiple CAD packages, PDM, kinematics, hand calculations, FEA, GD&T, tolerance stack ups, testing and fabricating functional prototypes

FSAE Front Suspension

Design and Development of independent front supension for a FSAE car

Design and machining

Designed a suspension upright that can be manufactured with a 3 axis mill at a significant cost savings. Chuck also machined over 80% of this assembly

Harley Engine

CAD model of a Harley Davidson engine

Production Tooling

Chuck can take a design from concept through to creating production tooling

Suspension Geometry

Matlab was used for iterative design of suspension geometry

Kinematic Layout

Packaging constraints led to kinematic prove out of a monotube design saving costly rework during the prototype and testing phase